How to avoid rapier head and belt wear on rapier loom? Rapier looms are shuttleless looms. It is a general loom for weaving medium and small batch colored fabrics and frequently changing varieties. In the production process, the consumption of rapier loom high-speed filling insertion, rapier head and sword belt accounts for more than half of the total consumables of rapier loom. Therefore, how to effectively avoid the wear of the rapier head and sword belt is very important to save the production cost. 1. The harm of wear and tear At 400 revolutions per minute and 20 hours per day, the rapier head moves 960, 000 times per day. The most vulnerable parts of the head to wear are the head, wings and bottom. The head of the sword will be subjected to the friction of warp, guide hook, sword plate and guide rail every time when entering the weft. When the two wings of the jian head are badly worn and form a blade shape, it is easy to break the warp yarn, and even make the jian head jump...
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The differences between rapier weaving machine and other weaving machines Google Bookmarks Rapier looms differ from other looms: 1. Different weft insertion methods: Air jet loom uses compressed air, rapier loom uses arrows and arrow belts, water jet loom uses water jet, and shuttle loom uses one-way motion to insert weft by beating small shuttles. 2. Speed: Jet fast, rapier slow. 3, cotton, wool, silk, linen can be woven; Air jet for high count and density, rapier for thick fabric. 4. Rapier loom has low requirements for yarn, hairiness, nep and sizing. But air jet loom requires smooth yarn surface, less hairiness and high strength. Water jet looms are mostly suitable for hydrophobic fabrics due to the use of water. Woven machine with high precision, suitable for ultra-wide products. 5, color choice: rapier loom up to 16 colors, shuttle loom up to 6 colors, water jet loom up to 4 colors, air jet loom up to 8 colors. Rapier loom, as a new type of loom, has the characteristics of ...
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Major Problems and Solutions in Rapier Loom Weaving(5) 32. In rapier loom weaving, the cloth surface will sometimes turn out one side rough and backside smooth. What is the cause of this? How to prevent it? Cause: This situation is easy to occur on the loom with ordinary guide hooks. The heald frame is hoisted too low, and the lower warp sheet scrapes rapier race board. The bottom of the gripper head gripper tape is worn with burrs. Precaution: Adjust the height of the warp leveling line. Check and exchange the gripper head and tape. Try to arrange production on rapier looms with floating guide hooks. 33. When the rapier loom is weaving fine tex high-density fabric, sometimes irregular and broken defects appear on the cloth surface. The flaws may not be easily found during grey fabric inspection but will become evident after finishing. Why? How to solve it? Cause: Rapier looms generally use equal tension sheds. If the loom tension is too high and the weft yarn is too thin, the st...
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17. What are the reasons for feeding errors on rapier looms ? There are scattered piles and debris in the feed clamp, and the clamp cannot hold the weft effectively. The filling cut time is too early, the filling into the filling clamp is not deep enough, and the filling feed clamp force is too small. The weft tension is unreasonable and the clamping force of the clamping device is too small. 18. What is the reason for the waste yarn to be woven into the fabric? Waste side heald frame leveling time too late. The weft separates from the splice too late, resulting in too long waste edges.When the clipper enters the shed again, the waste yarn is carried to the next weave. The number of ends through the waste side heald frame is not enough, and the waste side is not effectively captured. 19. What is the reason for the temple pattern on rapier looms? The warp is embedded in the mirror leg between the copper ring, copper ring block, rotation is not flexible. textile weaving machi...